At MJM Fabricators, we specialize in custom parts fabrication to meet the unique needs of our clients. Our expertise includes designing and manufacturing:

- Custom trays for efficient material handling and organization

- Fixtures for precise part holding and processing

- Pipe hangers and supports for secure piping systems

- Plates for customized mounting and support

- And other specialized parts tailored to your specific requirements

Our custom fabrication services ensure that every part is precision-crafted to meet your exact specifications, enhancing efficiency, productivity, and overall performance. Whether you're in need of a one-off prototype or high-volume production, our team is dedicated to delivering high-quality custom parts that exceed your expectations.

Some benefits of our custom parts fabrication include:

- Improved process efficiency

- Enhanced product quality

- Increased productivity

- Customized solutions for unique challenges

- Reduced costs through optimized design and material usage

Let us help you bring your custom parts vision to life. Contact us to discuss your project requirements and discover how our fabrication expertise can support your business goals.

Equipment Modeling
Equipment modeling is available using a variety of software packages including AutoCAD, Solidworks, and Revit

MJM GMP Package
We understand GMP equipment and our standard GMP Package provides you enough information to meet current qualification standards. Each GMP project includes the following standard deliverables:

-User Requirements Specifications (URS)
-Process and Instrumentation Drawings (P&IDs)
-Generate General Arrangement and Routing Diagrams
-GMP Documentation Package
-ASME BPE Documentation
-Commissioning Report
-Passivation Report

GMP Documentation Package
We supply the documents you need. Documentation packages vary slightly but they typically include the following:

-Operator, Maintenance and Service Manuals
-Component Cut Sheets
-Bill of Materials
-Instrument List
-Spare Parts List
-Calibration Certificates
-Control Schematics
-Control Panel Assembly Drawings
-Sequence of Operations
-SDS / HDS

ASME BPE Documentation
GMP welding is performed and documented per the current version of the ASME BPE. Each package includes the following:

-Welding Procedure Specification (WPS)
-Performance Qualification Record (PQR)
-Isometric Drawings
-Certificates of Compliance
-Material Certifications
-Welding Logs
-Weld Inspection Report / Borescope Videos

Qualification Documents
We can provide your qualification documents using our standard template or yours to address your Installation, Operation, and Performance Qualification (IOQ/PQ) needs.

Passivation is a critical process for high-purity systems, particularly in industries like pharmaceuticals and biotechnology. It involves treating the surface of stainless steel components to remove contaminants, such as iron particles, and create a chromium-rich oxide layer that enhances corrosion resistance.

Benefits of Passivation:

- Enhanced Corrosion Resistance: Passivation creates a protective oxide layer that reduces the risk of corrosion and contamination.

- Increased System Reliability: By reducing the risk of corrosion and contamination, passivation helps to ensure the reliability and performance of high-purity systems.

Passivation Process:

- Cleaning and Preparation: The system is thoroughly cleaned and prepared to ensure a consistent and effective passivation process.

- Acid Treatment: A mild acid solution is applied to the surface of the stainless steel components to remove contaminants and create a chromium-rich oxide layer.

- Rinsing and Neutralization: The system is thoroughly rinsed and neutralized to remove any residual acid and prevent contamination.

Industry Standards:

We follow industry standards, such as ASTM A967, for passivation of stainless steel components to ensure that our processes meet the highest requirements for quality and purity.

Expertise and Quality Control:

Our team has extensive experience with passivation of high-purity systems, and we implement rigorous quality control measures to ensure that every system meets the required standards. By combining expertise with attention to detail, we deliver passivated systems that meet the most stringent requirements of high-purity industries.

Orbital welding is a semi-automated process that ensures exceptional weld integrity and purity by fusing two products together without additional weld material. This technique is particularly suited for critical applications where contamination risks are high and weld quality is paramount.

Key Benefits:

- High Purity: No additional weld material means reduced risk of contamination

- Exceptional Weld Integrity: Semi-automated process ensures consistent, high-quality welds

- Ideal for Critical Applications: Meets the stringent requirements of industries where weld purity and integrity are crucial

Industry Standards:

We adhere to ASME BPE (American Society of Mechanical Engineers - Biotechnology and Pharmaceutical Equipment) standards for orbital welding, ensuring that our welds meet the highest industry benchmarks for quality and purity.

Precision and Reliability:

By leveraging orbital welding technology and following industry-leading standards, we deliver welds that meet the most demanding requirements. Whether you're working in pharmaceuticals, biotechnology, or another critical industry, you can trust our orbital welding expertise to deliver exceptional results.